PCD TOOLS

MACHINING PARAMETERS GUIDELINES

The guidelines which follow establish a nominal starting point for machining optimization. Specific tool geometry and machining conditions will affect performance.

 

Material
Machined

Operation

Grade

Speed
m/min.

Feed Rate
mm/rev.

Doc
mm.

Aluminum Alloy

4 – 8% Sí

9 – 14% Sí

>13% Sí

Turning
Milling
Turning
Milling
Turning
Milling

UD-30/UD-40/UD-50

UD-30/UD-40/UD-50

UD-30/UD-40/UD-50

900 - 3500
1000 - 5000
600 - 2400
700 – 3000
300 -   700
400 -   900

0,1 – 0,4
0,1 – 0,3 mm/insert
0,1 – 0,4
0,1 – 0,3 mm/insert
0,1 - 0,4
0,1 – 0,3 mm/insert

0,1 – 0,4
0,1 – 0,3
0,1 – 0,4
0,1 – 0,3
0,1 – 0,4
0,1 – 0,3

 Metal matrix composites

A1/10 – 20% SIC

 

Turning/Milling

 

UD-40/UD-50

 

300 – 600

 

0,1 – 0,4

 

02 – 1,5

 Copper Alloys

Copper, zinc, brass

 

Turning/Milling
Turning/Milling

 

UD-20/UD-30
UD-50

 

400 – 1260
400 – 1200

 

0,03 – 0,3
0,05 – 0,3

 

0,05 – 2,0
0,05 – 2,0

Tungsten carbide >16% Co(1)

Unsintered (“green”)

Sintered

 

Turning
Turning
Turning
Turning

 

UD-30/UD-40
UD-50
UD-30/UD-40
UD-50

 

30 – 100
100 – 200
20 – 40
20 - 40

 

0,1 – 0,4
0,1 – 0,4
0,1 – 0,25
0,1 – 0,25

 

2,0 – 1,0
0,1 – 1,0
0,1 – 0,5
0,1 – 1,0

Ceramics

Unsintered (“green”)

Sintered

 

Turning
Turning
Turning

 

UD-30/UD-40
UD-50
UD-30/UD-40

 

70 – 100
70 – 200
50 - 80

 

0,1 – 0,4
0,1 – 0,4
0,1 – 0,25

 

2,0 – 1,0
0,1 – 1,0
0,1 – 0,5

    Manufacture wood

 

Routing
Sawing
Routing/Sawing

 

UD-20/UD-30
UD-30/UD-40
UD-50

 

1000 – 3650
1500 – 4000
1000 - 4000

 

01, - 0,4
0,5 – 6,0
0,1 – 0,4

 

0,1 – 4,0
1,0 – 200
0,1 – 3,0

Plastics / Composites

Carbon / Graphite
Fiberglass / Plastics
Fiberglass / Graphite

 

Turning/Milling
Turning/Milling
Turning/Milling

 

UD-20/UD-30
UD-20/UD-30
UD-50

 

300 – 2000
200 - 1000
300 - 1000

 

0,05 – 0,3
0,05 – 0,5
0,1 –   0,4

 

        0,1 – 3,0
        0,1 – 3,0
        0,1 -  3,0

 


(1) It is recommended to use BU-90 Urgeles Diamant reference for machining sintered tungsten carbide with 16% cobalt binder.

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